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Common Troubleshooting

Shenzhen, China
Published: Jul 3, 2026
Common Troubleshooting

Problem: Fading or Inconsistent Mark Quality

Most likely cause: Dirty protective window or F-theta lens.

Fix: Clean both optics following the procedure above. If quality doesn’t improve, check:

  • Focus distance (may have shifted)
  • Laser power output (use a power meter if available)
  • Material surface (different batch = different results)

Problem: Marks Are Blurry or Have Soft Edges

Most likely cause: Focus issue or optical contamination.

Fix:

  • Re-check focus using your machine’s focusing procedure
  • Clean the protective window and F-theta lens
  • Verify the galvo scanner is functioning correctly (no visible vibration or hesitation)
  • Problem: Laser Won’t Fire or Intermittent Firing

    Most likely cause: Electrical connection issue or safety interlock triggered.

    Fix:

  • Check all cable connections — unplug and replug each one
  • Verify the safety interlock (door switch, emergency stop) is properly engaged
  • Check for fault codes on the laser source display
  • Inspect the fiber cable for kinks, sharp bends, or damage
  • Problem: Overheating Alarm

    Most likely cause: Cooling system failure or obstruction.

    Fix:

  • Air-cooled: Check that the fan is running and vents are clear
  • Water-cooled: Verify chiller operation, water level, and flow rate
  • Reduce marking duty cycle — running continuous high-power marks generates more heat than the cooling system can handle
  • Check ambient temperature — if the room is above 30°C, the cooling system may be undersized
  • Problem: Galvo Scanner Noise or Vibration

    Most likely cause: Contamination or wear in the galvo assembly.

    Fix: This requires professional service. Do not attempt to disassemble the galvo scanner yourself. Contact the manufacturer or a certified service technician. Operating a malfunctioning galvo can cause permanent damage.

    When to call professional service:

    • Power output has dropped more than 20% despite clean optics and proper cooling
    • Mark quality is inconsistent despite correct settings and focus
    • The laser source shows fault codes that don’t clear after power cycling
    • You hear unusual noises from the laser source or galvo
    • Any visible damage to the fiber cable, optics, or electrical components

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